Transaero Aircraft Hanger, Shannon Airport

Project Overview

AQL was engaged to apply a resin flooring system to Transaero Aircraft Hanger, Shannon. This system was applied to protect the concrete and prolong the life of it, while also preventing wear and tear. This solution would also allow for dustproofing, ease of cleaning and stand up to the weight of aircrafts.

client objectives

Ensure the longevity and structural integrity of the concrete floor. Make a surface that is dustproof and easy to clean A finished product that can stand up to the harsh wear, fuel/oil spills and load bearings of aircrafts The floor system must have anti-slip properties. The floor must be chemical resistant

Scope of works

AQL carried out a restoration and protection measures, including: Surface Preparation: The entire floor area was vacuum blasted to remove any dirt or grime and to prepare a suitable bonding surface for the application. A deep clean then took place to get rid of any debris from blasting and to remove any dust from the area. DPM Primer Coat- A DPM primer coat was then applied to stop any moisture penetrating through the floor, allow for optimal bonding and to seal the floor from air bubbles that may be present within the concrete. Epoxy Filler- Epoxy filler was used to remove any blemishes or imperfections within the floor Buff Sanding- Buff sanding and cleaning was completed between each coat to remove any imperfections and to increase bonding. Application of Chemical Resistant Topcoats- The topcoats of resin were then applied in the clients specified colour to give a sleek, aesthetically pleasing result while also being chemical resistant. Non-Slip Floor- During the application, anti-slip properties were added to the system to ensure the floor met non slip flooring standards.

Challenges

Fuel/ Oil Spills- Due to the nature of the workshop oil and fuel spills would be common, a chemical resistant resin was therefore used that can deal with this. Surface Contaminants & Deterioration: The presence of accumulated grime, biofilm, and pollutants on concrete surfaces necessitated thorough mechanical preparation before coatings and repairs could be applied. Weight- A paint specification was used that could deal with the point loads of such a heavy vehicle. Slipping- Due to potential spills and water being present on the floor, a non-slip system was applied for safety purposes.

Results

Structural Longevity: The protective coatings significantly enhanced the lifespan of the concrete, ensuring long-term durability. Chemical Resistance: The resin has a chemical resistance to allow for fuel and oil spills. Improved Aesthetic & Functional Integrity: The floor now appears revitalised, with a clean, task specific interior that enhances its structural performance, while being easy to clean and maintain. Dustproofing/ DPM – The floor has been dustproofed and moisture proofed leaving the area much easier to keep clean. Anti-Slip Solution- A non-slip flooring system was used to make the area a safer place for all workers and visitors.

Conclusion

The successful completion of this floor highlights AQL’s expertise in industrial resin flooring across all sectors, including the aviation industry. Through meticulous planning, industry-leading materials, and specialist application techniques, AQL delivered a high-quality, long-lasting solution that ensures the floor remains operational and protected for years to come.

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